Explore the core components behind safer, high-performance industrial battery packs.
Battery packs are the backbone of modern electrification. From electric vehicles (EVs) to large scale renewable energy storage systems, battery packs deliver efficiencies, reliability, and scalability to energy needs. What exactly is inside these high-capacity energy storage systems that guarantee they operate safely, perform consistently, and provide long lifespans?
In this blog, we break down the basic components of an industrial battery pack, describe real-world applications, and demonstrate how Pantronics India Pvt. Ltd. continues to design advanced electronic component solutions for efficient and robust battery packs.
Core Components of an Industrial Battery Pack
| Component | Function |
|---|---|
| Battery Cells | The energy storage units where electrochemical reactions generate electricity. |
| Interconnects | Conductive paths that connect individual cells to form the full pack. |
| Battery Management System (BMS) | Monitors voltage, temperature, SoC (state of charge), and ensures safe operation. |
| Enclosure | Protects internal components from physical damage, moisture, and dust. |
| Thermal Management System | Maintains cell temperature within optimal range to enhance lifespan and prevent overheating. |
| Passive Components | Includes busbars, wires, and insulators for electrical routing and protection. |
| Additional Electronics | Smart components like fuel gauges, charge controllers, and data interfaces for diagnostics. |
Pantronics India– Your One-Stop Source for Battery Pack Components
Pantronics India Pvt. Ltd. delivers specialized, high-performance components for industrial battery pack manufacturers, ensuring durability, efficiency, and compliance with international safety standards.
| Category | Product Type | Supplier |
|---|---|---|
| Power Semiconductors | TVS Diode, TVS Diode Array, MOSFETs, IGBTs, Multilayer Varistors | Littelfuse |
| Circuit Protection | Fuses, TTape (Thermal Protection), DC Contactors | Littelfuse, Chauron, Glvac |
| Passive Components | Capacitors | Jianghai |
| Resistors | Precharge Resistors, Discharge Resistors | MIBA |
| Current Sensors | Fluxgate, Hall Effect Sensors | Tamura |
| Thermal Management | Phase Change Materials, Liquid Cooling Systems, Cold plate TIMs (Thermal Interface Materials) | ShinEtsu, Coolit (By Pantronics) |
| Interconnection System | Busbars, Cell Contact Systems | Sun.king |
| Measurement Systems | Rogowski Coils for BMS Diagnostics | PEM |
Real-Time Thermal Monitoring With Raythink Cameras
Pantronics provides advanced thermal imaging camera testing and monitoring solutions through Raythink for real-time thermal analysis of battery packs and electronic systems. These cameras enable live detection of hotspots, monitoring of thermal runaways, and identification of overheating components—making them essential tools for improving battery safety and supporting predictive maintenance. Models such as M200F, C200 Pro, TN460, and ATR61 P2 Pro are suitable for applications in EV battery diagnostics, energy storage systems, industrial automation, and power electronics testing..
Applications:
Conclusion
Industrial battery packs are complex systems where each component—from power semiconductors to thermal management—contributes to performance, safety, and longevity. Ensuring the quality and reliability of these components is critical. That’s why Pantronics India Pvt. Ltd. partners with globally trusted principals such as Littelfuse, MIBA, Tamura, ShinEtsu, Jianghai, Sun.king, PEM, Chauron, Glvac, Coolit, and Raythink to deliver high-performance solutions for battery manufacturers.
Whether it’s adding safety features to EVs, producing a battery pack with real-time thermal diagnostics, or durable energy storage systems, Pantronics is your source for dependable, efficient and future-ready battery pack components.
Pantronics India Pvt. Ltd. celebrates 50 years of excellence in delivering comprehensive power electronics solutions. We offer a wide range of power electronics components and systems from top global manufacturers to empower businesses for growth and success. Our products include power semiconductors, resistors, capacitors, fuses, microcontrollers, circuit protection solutions, thermal management systems, testing and measurement solutions, and high voltage and pulse solutions.